Phases of the process




Our bioplastic production process.




The phases of our process in bioplastic production.

delignation

  • with cavitation we obtain an aqueous solution. In each cycle we put a reagent or reused waters
  • we store several full cycles on a tank then we add a second reagent we send the full reservoir to a solid liquid separator to eliminate the lignin
  • after the centrifuge, we obtain 7,5% of lignin free solid which we remix with water
  • the used water with reagent will be stored to reuse for all day long taking advantage of the chemicals present on it.

whitening

  • We add ozone on cavitation for aqueous solution. We will use as many cavitation cycles until the previous filled tank will be empty.
  • we store several full cycles on a tank then we add a reagent
  • we send the full reservoir to a solid liquid separator to eliminate water and coloring substances
  • after the centrifuge, we obtain from the solid fraction 65% of color free which we remix with water and a reagent
  • the used water with reagent will be stored to reuse for a full day cycle

acid hydrolysis

  • after cavitation we get an aqueous solution. We will store several cycles in the same tank until it is filled
  • we store several full cycles on a tank
  • we send the full reservoir to a solid liquid separator to eliminate everything except pure nano cellulose
  • after the centrifuge, we obtain 13,44 kg of bioplastic

The used water with reagent will be deactivated with other used water and stored before reused

Every 2 days we clean bioplastic adding water and reagent, after we use a solid liquid separator

We do not have to proceed with further reclamation of the water as the chemicals introduced cancel each other out.

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